smart sensors & software

reduced loss
of racks

With the BOX ID cloud solution, WEHA-THERM has digitalized its 2,000 transport racks, allowing them to be monitored at all times. IoT tracking provides full transparency regarding locations and movements, accelerates returns, and prevents unnecessary additional purchases.

LKW mit Glas-Transportgestellen vor Produktionshalle von Weha-Therm
The challenge

Lack of visibility and slow return rates

In the past, the return of approximately 2,000 racks from WEHA-THERM often stalled due to a lack of clear visibility into their status. This resulted in the need for additional purchases and created bottlenecks at the production site. Missing empty racks caused delivery delays and required extra handling in manufacturing.

Glas-Transportgestelle in Halle mit digitaler Standorterfassung
The solution

Cost-effective retrofit for 2,000 racks

The entire fleet has been equipped with cost-effective trackers that transmit real-time location and movement data throughout Europe. These battery-powered devices have a service life of up to seven years. They can be installed on existing racks in a matter of minutes as a retrofit solution.

Real-time tracking via cellular network

Up to 7 years of maintenance-free operation

The solution

Ensuring process transparency with mobile data collection

The cloud-based software visualizes movements across all locations, providing real-time inventory levels and storage durations. WEHA-THERM uses a scan app to add delivery-specific information to the racks, which helps prevent mishandling. The dashboard offers analytics tools for long-term process improvement.

Scan app for specific delivery details

Cockpit for fleet management

Laptop und Smartphone zeigen ein Dashboard mit Diagrammen und Tabellen zur Datenanalyse
The results

Significant increase in operational productivity

Less shrinkage

Losses were noticeably reduced just three months after implementation.

Faster Returns

Misuses are detected immediately, and overdue racks are requested.

No Bottlenecks

Shortages of transport racks in production are a thing of the past.

Smaller buffer

Buffer inventories are reduced, and costly replenishment purchases are avoided.

Reduced administration effort

Automations ensure process improvement and reliable availability.

Inventory overview

Improved management of the rack fleet increases cycle times.

The bottom line

Transparency protects valuable assets

The solution protects valuable transport racks from misuse and ensures that production is able to deliver. Thanks to its high level of transparency, WEHA-THERM reduced buffer stock and cut costs. Even after five years of use, the system continues to impress with its reliability and increased shipping productivity.

Overdue racks are immediately identified and specifically requested for return.

Automated monitoring significantly increases cycle times of transport racks.

About the Customer

WEHA-THERM

WEHA-THERM GmbH is a family-owned business that has been synonymous with quality and innovation in window manufacturing since 1973. The company is known for its comprehensive consulting services and a wide range of high-quality windows and doors suitable for both residential and commercial buildings.

Logo Weha Therm

Flexible, reliable and fast delivery

"Thanks to BOX ID's clear rack management, we have become significantly more productive and are very satisfied with the system after 5 years of use."

Daniel Freund
CEO, WEHA-THERM

Contact

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Location:
BOX ID Systems GmbH
Lichtenbergstraße 8, c/o gate
DE-85748 Garching near Munich

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