Transparent Management
of Load Carriers
INDEX uses BOX ID to track 1,000 transport racks across five locations. Real-time data prevents production delays and boosts the efficiency of day-to-day operations.
Why rack tracking became impossible
In mechanical engineering, most orders are single-unit production runs. Additionally, each order consists of a large number of parts and components that must be available for production on schedule. Due to the size and weight of these components, INDEX Werke uses a variety of load carriers to deliver assemblies to the production site.
In the past, reliably tracking over 1,000 load carriers across five production sites was virtually impossible, which repeatedly led to manufacturing delays.
Precise classification and hybrid sensing technology
INDEX uses a combination of active trackers for real-time location tracking and passive QR codes for reporting status changes. With 77 defined load carrier types and 12 status classes (e.g., empty loaded, defective, under repair), every process step is digitized. At the touch of a button, the logistics team gains a transparent view of the availability and exact location of each rack.
Active trackers for precise real-time tracking
Passive QR codes for convenient status feedback
Cloud platform with process mining
The cloud solution stands out for its simplicity and user-friendly management. INDEX Werke integrated process mining as early as the testing phase to gain valuable insights into real-world material flows. This results in significantly faster response times throughout the entire logistics process.
Insights from integrated process mining
SaaS solution for cross-location queries
Measurable success in manufacturing and logistics
Real-time visibility
A clear overview of the location and status of all load carriers
Reliable production
Prevention of delays in the production process by ensuring rack availability
Significant time savings
Substantial reduction in the workload of day-to-day operations and a noticeable decrease in time-consuming “firefighting” tasks
Supplier Visibility
Reliable tracking of load carriers - even at supplier facilities and across sites
Avoiding delays
Guaranteed availability of suitable racks throught inventory managment
Faster response times and greater planning certainty
The implementation of the BOX ID system has drastically changed the understanding of the importance of load carrier management at INDEX Werke and their suppliers. Now, the logistics team has a clear overview of the availability and location of logistical assets at their fingertips.
Collaborative support and a quick response to requests for adjustments lead to high satisfaction.
New query capabilities of the cloud-based system provide a clear overview of all transport racks.
INDEX Werke
With its INDEX and TRAUB brands, the INDEX Group is today one of the world’s leading manufacturers of CNC turning machines. The Company Group in Esslingen has 80 sites worldwide with six production sites and twelve international sales and service companies as well as an extensive retailer network.
Real insights from day one
"We were able to integrate Process Mining into the test phase and quickly gained useful insights into how our load carriers really work."
Diana Förster
Logistics, INDEX Werke
Book a call now
Do you have complex requirements or are you looking for the right solution for your load carrier management? Let's talk.
E-Mail:
info@box-id.com
Phone:
+49-(0)89-2190973-60
Location:
BOX ID Systems GmbH
Lichtenbergstraße 8, c/o gate
DE-85748 Garching near Munich
How our customers benefit from BOX ID
Companies from various industries optimize their logistics processes with BOX ID – from transport rack management to complete asset tracking.
Adamer Glas cuts costs with BOX ID's smart rack management
Adamer Glas now has a real-time overview of over 400 transport racks by digitizing its management system. The result? Faster returns, less shrinkage, and greater security.
Metallbau Windeck digitizes transport rack management
With the BOX ID cloud solution, Metallbau Windeck has transferred its rack fleet from Excel management to the digital world.
Weha-Therm slashes rack losses with BOX ID
With the BOX ID cloud solution, Weha-Therm has digitalized its 2,000 transport racks. IoT tracking ensures full transparency, and less shrinkage.