Control RTP Flows in Machine Production
BOX ID provides transparency regarding the complex RTP networks in agricultural and construction machinery production. It enables load carriers to be managed across locations – from manufacturing through international cycles to the spare parts business.
Our Customers
Lack of transparency in global asset structures
In the agricultural and construction machinery industry, heavy, large-volume components are handled by international plants, suppliers, and dealer networks. Production programs span many years, production volumes vary, and supply chains are often global. There is often a lack of a consolidated view of actual inventory levels and international return flows.
Lack of transparency regarding actual factory and yard inventories
Complex international migration flows
Long circulation times and downtime
Capital tied up in long-lived assets
Common vulnerabilities in agricultural and construction machinery production
High investment risks and fragmented inventory levels are daily realities in the production of agricultural and construction machinery. Consolidated management is complicated by specialized production lines, international distribution centers, and a mix of mass-production and project-based business.
Special racks
Component-specific racks are heavy, expensive, and often only partially interchangeable. A lack of transparency increases the investment risk.
Long cycles
International transport, sea routes, and project-related temporary storage significantly extend turnaround times.
Yard inventories
Large outdoor areas and international depots lead to a lack of transparency regarding actual inventory levels and location changes.
Mixed business
Volumes vary heavily between production runs and projects. Fleets are built up as a safety stock, without a consolidated network perspective.
Service network
Load carriers remain within the dealer network or with service partners, without active return management.
Lifecycle
Racks that have been in use for years are not systematically evaluated, reallocated, or modernized.
RTP management for global asset networks
BOX ID consolidates location, circulation, and status data across plants, yards, and dealers. This allows for active control of complex, long-lasting, specialized racks and integrates production and after sales networks into a consistent asset governance framework.
Analysis of long waiting and transit times
Lifecycle management over several years
Transparency across all functional areas
The management of returnable packaging in the manufacturing of agricultural and construction machinery spans several functional areas. Complete visibility is essential for all involved parties, though their specific information needs vary depending on their area of responsibility.
Production
Requires transparency regarding fleet requirements amid fluctuating volumes and international facilities.
BOX ID provides the data basis for optimized fleet management.
Logistics
Manages international shipments and large outdoor areas.
BOX ID provides an overview of inventory and location changes.
Asset mgmt.
Is responsible for high-quality special racks for many years.
Usage pattern analyses enable targeted evaluation, reallocation, and modernization.
After sales
Requires clarity on availability and return cycles within the dealer network.
BOX ID connects the service network with production and enables active return management.
With BOX ID, OEMs and suppliers can reach
%
Less shrinkage
In practice, transparent inventory tracking can reduce losses and misappropriation by up to 95%.
%
Optimized turnaround times
Operating times are visible, and return trips are actively managed. Fleet requirements are reduced by up to 20% on average.
%
Less capital tied up
Depending on the use case, excessive safety stock can be reduced by up to 15%.
Reliable supply
Bottlenecks are identified early, and production interruptions are avoided – even in fragmented networks.
Higher OEE
Line supply becomes proactive rather than reactive.
What our customers say about BOX ID
Reduce costs, convince customers
"Working with BOX ID Systems, we were able to optimize costs for operating shuttle packaging in a Siemens unit by implementing BOX ID's asset tracking and monitoring solution. In addition to transparency and cost savings, we also achieved higher customer satisfaction."
Ralf Dupal
Senior Consultant Production & Logistics, Siemens Advanta Consulting
Better decisions, faster
"When we began our partnership with BOX ID, we were truly impressed. Their deep knowledge of the logistics industry and their expertise are simply excellent. The platform is easy to use and provides managers and operations leaders with the insights they need to make better, faster, and fact-based decisions. BOX ID has proven they are able to handle complexity and deliver powerful out-of-the-box reporting solutions."
Sam Sharief
COO, Thinxtra, The IoT Telco
Cost-effective ERP integration
"CANCOM chose Sigfox and BOX ID because the tracking solution via 0G network connectivity is particularly energy-efficient, low-maintenance, and cost-effective for digitization and load carrier management. The solution offers significant advantages over alternative services we tested based on 3G/4G/5G cellular networks, as it allows us to cost-effectively integrate load carriers into ERP and the solution works without roaming fees. The streamlined handling in the very intuitive backend also convinced us."
Stephan Huber
Manager Operations Service Factory, Cancom
Always on top of inventory
"With the BOX ID solution, we always have our rack inventory in view – transparency and flexibility that really positively impact our business."
Daniel Freund
Managing Director, Weha-Therm
Measurably optimized logistics
"Damage to packages is avoided, transport on the truck is space-saving, we save packaging aids like film, transport to individual areas is faster, and process steps are optimized.
Roland Huber
Logistics Project Management, FEGA & Schmitt
No need for new purchases
"Since we implemented the BOX ID solution, we get empty racks back from our customers much faster, always have enough racks available, and haven't needed to buy new ones."
Asta-Magdalena Suttner
Purchasing / Marketing, Glashandelsgesellschaft Profi mbH
Real-time transparency
"We were able to integrate process mining in the testing phase and quickly gained helpful insights into how our load carriers actually perform."
Diana Förster
Logistics, INDEX Werke
Success in international machine programs
Manufacturers use BOX ID to consolidate high-volume specialty rigs internationally, create transparent yard inventories, and measurably optimize turnover. Complex RTP structures become manageable in the long term without the need for excessive fleet expansion.
Make inventory transparent and optimize inventory turnover
Reduce capital tied up in long-lived asset structures
Manage international operations. Utilize assets efficiently.
Keep track of pool and special load carriers worldwide. Establish a solid foundation for sustainable asset management.
Our Customers
Frequently asked questions about RTP management in agricultural and forestry machinery production
Why is RTP management particularly complex in the production of agricultural and construction machinery?
Large, heavy components, long product lifecycles, and international manufacturing facilities result in complex inventory cycles and high capital tied up.
What are the effects of long lead times?
International shipments and project-related downtime tie up capital and complicate inventory planning.
How does RTP management help with yard transparency?
Inventory in large outdoor areas is digitally recorded, location changes are documented, and search times are reduced.
What role do specialized racks play in this industry?
Many components require custom transportation solutions. These solutions require a significant investment and are used over the long term.
Can RTP Management bridge the gap between production and after-sales?
Yes. A central database ensures transparency across plants, dealers, and service partners.
How quickly can measurable results be achieved?
Pilot projects or defined programs often deliver measurable gains in transparency and efficiency within a few months.
Can't find the answer to your question here?
Talk directly to our team. We would be happy to advise you on your specific case.
Book a call now
Do you have complex requirements or are you looking for the right solution for your load carrier management? Let's talk.
E-Mail:
info@box-id.com
Phone:
+49-(0)89-2190973-60
Location:
BOX ID Systems GmbH
Lichtenbergstraße 8, c/o gate
DE-85748 Garching near Munich
Solutions for your industry
Every industry has its own load carriers, processes, and challenges. BOX ID adapts to the requirements – with industry-specific tracking and management.
Commercial vehicles
Special-purpose and military vehicles
Passenger cars