Smart roll containers at FEGA & Schmitt

Cost reduction in logistics by 75%

FEGA & SCHMITT digitalized its entire fleet by deploying intelligent roll containers with IoT tracking. The results are full transport transparency, faster returns and optimized workflows. Losses and damages were significantly reduced, with logistics costs cut by an impressive 75%.

Firmengebäude von FEGA & Schmitt mit Laderampen und Logistikbereich
The challenge

Pallet logistics became too expensive

Due to increasing requirements, the shipping of traditional wooden euro pallets became too slow, expensive, and prone to errors. The pallets were prone to theft, loss, and damage. A lack of transparency made it impossible to respond quickly to incorrect deliveries or slow returns.

The process was not transparent enough to notify FEGA & SCHMITT of problems impacting the end consumer. Common issues included slow pallet returns for reuse, incorrect deliveries, and shortages of available pallets at the right time and place for reliable distribution.

Lagerarbeiter transportiert Gitter-Ladungsträger mit Niederhubwagen in Halle
The solution

Smart roll containers replace pallets

FEGA & SCHMITT replaced their error-prone pallet logistics system with new, reusable containers from WANZL. Every smart roll container is equipped with an Internet of Things (IoT) tracking device and is permanently connected to the wireless network. The long-lasting batteries enable maintenance-free, cost-efficient operation for many years.

Real-time remote monitoring of locations

Maintenance-free operation for many years

The solution

Complete visibility across the entire distribution network

The fleet is centrally managed via the BOX ID platform, which processes and analyzes all location data. The integration of tracking technologies – including QR codes, barcodes, and RFID tags – provides a comprehensive overview of the entire distribution network. Additionally, retail customers can use a web application to see the location of their individual shipments in real time.

End-to-end transparency of logistics processes

Centralized fleet management and analysis

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The results

Measurable success across the entire supply chain

Reduced losses

Reduced logistics costs, lower loss rates and fewer delays across the network

Enhanced Visibility

Full transparency regarding all shipments and their status throughout the entire distribution network

Streamlined Processes

Improved transport efficiency and faster asset turnover through intelligent control

Improved administrative workload

Improved customer experience and significant time savings in handling delivery time inquiries

The bottom line

Efficiency through digital control

Retail customers access the web application directly to see the location of their shipments. This significantly improves the customer experience and saves FEGA & SCHMITT a lot of time when responding to delivery inquiries.

Guaranteed on-time container return at minimal cost through end-to-end transparency

Targeted management of the entire fleet, including integration of data from the ERP system

About the Customer

FEGA & SCHMITT

FEGA & SCHMITT Elektrogroßhandel GmbH, founded in 1923, is a leading German electrical wholesaler based in Heilsbronn. The company offers a wide range of products, from electrical installation materials to modern building technology, and places great emphasis on fast logistics and customer-oriented consulting.

Logo Fega & Schmitt

Real-time overview thanks to BOX ID

"In the past we were often not able to reliably get the transport packaging back which caused high costs and delays. The new smart cages solve both problems and thanks to the BOX ID platform we have a transparent real-time view of our cage fleet and shipments for the first time."

Roland Huber
Project Management Logistics, FEGA & SCHMITT

Contact

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Location:
BOX ID Systems GmbH
Lichtenbergstraße 8, c/o gate
DE-85748 Garching near Munich

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